Spray Drying Contract Manufacturing Turning Liquids Into Powder

 

Turn Liquids, Oils, Extracts, Essential Oils into Free Flowing Powders

Spray Drying Contract Manufacturing

Spray drying produces a dry powder from a liquid of slurry by rapidly drying with a hot gas and sticking the liquid to a carrier like maltodextrin or acacia gum.

Spray drying is the preferred method of drying many sensitive materials for the food, health supplement, cosmetic and pharmaceutical industries.

ADVANTAGE

Spray drying creates a free flowing powder. It is less expensive than freeze drying, fast and suitable for small batch sizes.

spray-dry

COMPETITIVE PRICING

Our simple pricing structure consists of:

  • A once off establishment fee.
  • A fixed price per kilo priced according to volume

APPLICATIONS

Food & Beverage

  • Coffee, Tea, Eggs, Cereal, Spices, Flavouring, Starch, Colourings, Oils

Natural Healthcare

  • Vitamins, Essential Oils, Health Supplements

Pharmaceutical

  • Antibiotics, Medical Ingredients, Additives

Cosmetic

  • Oils, Essential Oils, Ingredients

MANUFACTURING SERVICES
HACCP &GMP Accredited Facilities

Concept to Commercialisation Services
New Product Development
Value Adding Waste Streams
Spray Drying
Cold Pressed Oil
Botanical Extracts
Essential Oils
Fermentation
Flour Powder Milling
Small batch runs to Commercial Production
Product Formulating Services
Research and Development
Commercial Kitchen Services
Fully Equiped Laboratory
Bench Top Trials

CORPORATE ADVISORY

Business Planning
Marketing and Sales Research and Planning
New Product Launches
Assistance with Capital Raising
Assistance with Grant Applications
Technology Evaluation, Selection and Commissioning
International Advisory Consultancies
Search and Selection Senior Management
Interim Management Services

Agtech-Foodtech Contract Manufacturing and Advisory Services Brochure

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CdD

ACTIVE COSMECEUTICAL INGREDIENTS

CREATE THE NEW WITH NATURAL COLOURS, FERMENTATIONS AND XYMENIC RICH OIL

Natural Colours

Pink Hibiscus Flower Extract Powder

A natural pink colour made from hibiscus flowers. Suitable for colour cosmetics and personal care products. Rich source of Anthocyanins and Vitamin C

Blue Sweet Pea Flower Extract Powder

A natural blue colour made from sweet pea flower. Suitable for colour cosmetics and personal care products. Rich source of Anthocyanins and Vitamin C

Fermentations

Apple Cider Vinegar with “Mother” Powder

Water soluble natural raw apple cider vinegar powder suitable for a range of skin care applications and personal care products. Contains natural prebiotic

Fermented Papaya Powder

Water soluble powder suitable for a range of skin care applications and personal care products Contains papayin, Vitamin C and Vitamin E

Oils

Quandong Seed Oil

Australian Quandong seed oil from the native sandalwood satalum acuminatum. The unique oil is a rich source of Xymenic Acid. Xymenic Acid is only found in sandalwood seeds and has a range of unique anti aging and emollient properties. For us in antiaging products, serums and skin moisturising products.

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Active Cosmeceutical Ingredients

Concept to Commercialisation Botanical Innovations Case Study

Botanical Innovations Featured Celebrating Australian Food and Agribusiness Innovations Book, FIAL 2018 Apple Extract Sweetener

Challenge

Research has shown there is a direct link between high consumption of sugary products and weight-related chronic health problems including an increase in the risk of developing type 2 diabetes. This has led the World Health Organisation to advocate for all countries to adopt a sugar tax similar to Mexico and the United Kingdom. Botanical Innovations saw an opportunity in the growing requirement to reduce sugar in food products. They set out to create a fruit-based natural sweetener that has the ability to function like sugar in every day foods and beverages. The biggest technical challenge was to make the product function like a bulk sweetener without compromising on taste, mouthfeel and texture. Also critical to the project’s success was ensuring the product could be competitively priced to attract broad application and uptake of the product.

Solution

Botanical Innovations started by researching the advantages and disadvantages of sweeteners currently available. They collaborated with industry and research partners including Southern Cross University to develop prototypes and conduct trials. The initial prototypes manufactured were extremely energy intensive, which had a negative impact on the price. Further development was required to identify a process that used less energy and water. After 18 months, the team successfully created a pure fruit extract made from 100 per cent Australian Apple. Apple Extract Flavour and Sweetener is a new fruit-based alternative to sweeteners and sugars suitable for a variety of food and beverage applications including ice cream, sauces, ready meals, confectionary, baked goods, snacks, soft drinks and dairy products. Its ability to function effectively in both hot and cold food and beverage manufacturing makes it a valuable alternative to sugar and high intensity sweeteners.

Outcome

The key driver behind the invention was consumer and regulatory demand for alternatives to sugar with more than 30 countries implementing sugar taxes to reduce sugar consumption. This demand is translating into sales growth for Botanical Innovations Apple Extract Sweetener as food and beverage manufacturers look for alternatives to sugar that are able a maintain a products existing flavour with a reduced sugar content. It has created new opportunities for manufacturers seeking clean Australian and international sugar free labels. Apple Extract Sweetener won the Ingredient Innovation Award at the Food & Beverage Industry Awards in 2017 and is opening new domestic and international market opportunities for Botanical Innovations. The company is passionate about create new functional taste sensations that improve health and the new knowledge and skills acquired through this project provides exciting opportunities for the company in the future.

Source: Celebrating Australian Food and Agribusiness Innovations, FIAL 2017 Australian Government Department of Industry, Innovation and Science Industry Growth Centres
https://fial.com.au

Agtech-Foodtech Contract Manufacturing and Advisory Services Brochure

Health and Wellness Products

HEALTH AND WELLBEING Flavours, Fragrances & Ingredients Essential Oils, Botanical Extracts, Cold Pressed Oils, Infused Oils, Fermentations Powders and Flours.

Australian Native Plants

Buddha Wood Essential Oil
Buddha Wood Leaf Stem Cell Extract
Quandong Seed Oil
Mimosa Absolute

Cold Pressed Oils

Grape Seed Oil
Cherry Seed Oil
Apple Seed Oil
Milk Thistle Seed Oil

Botanical Extracts

Apple Peel
Grape Seed
Grape Skin
Hibiscus Flower
Sweet Pea Flower
French Oak
Basil
Thyme
Rosemary
Mint
Persian Catmint
St John’s Wort
Herbs
Fruits

Fermentations

Fermented Papaya
Fermented Kakadu Plum
Fermented Pineapple Peel
Fermented Apple Peel

Powders and Flours

Hibiscus Flower
Sweet Pea Flower
Apple Cider Vinegar Powder
Apple Peel Powder
French Oak
Grape Seed

Infused Oils

Immortelle
Mimosa
Thyme
Basil
Lemongrass
Mint
Buddha Wood Leaf

Essential Oils

Thyme
Basil
Persian Catmint
Rosemary
Oregano
Mint
Immortelle

Apple Sweetener

Contact Us For
Specifications
Contract Manufacturing
Product Sourcing
Formulation Advice
User Guides

Health and Wellbeing Product List

NUTRACEUTICAL INGREDIENTS

Active ingredients for health supplements and nutraceutical applications

Apple Cider Vinegar with “Mother” Powder

A natural prebiotic for gut health. 5-9% acetic acid. Ingredient for healthcare supplements or stand alone Apple Cider Vinegar pills and capsules.

St John’s Wort Extract

Australian St John’s wort contains super concentrated hypericum as a result of the heat of the intense heat from the harsh Australian sun. Botanical Innovations is the first commercial producer of wild harvest Australian St John’s Wort Extract. Available as a liquid, powder or infused oil. Suitable for health care supplements. Studies indicate St John’s Wort Extract assist regulate sleeping patterns and may assist with the treatment of depression and anxiety.

Fermented Papaya Powder

Fermented Papaya Powder contains antioxidants, natural fiber, folic acid and multi vitamins, among other nutrients. Studies indicate Fermented Papaya Powder is good for skin health, reduces cholesterol, helps combat constipation and strengthens the immune system. The active ingredients is papayin. This product is suitable for healthcare supplements pills, capsules and blends.

Apple Peel Extract

With an extract ratio of 1:200 this extract has the nutrients of one apple for every 10ml or 10gm. This extract is available in liquid or powder form. The total phenolic content is 30,000-70,000 mg/L and contains concentrated Quercetin and Antioxidants. This product is suitable for healthcare supplements in formulation or as a stand alone product.

Grape Seed Extract

Grape Seed Extract is a natural source of polyphenols, proanthocyanidins powerful antioxidants with research linking grape seed extract to cardiovascular and circulatory health and support for the immune system.. This extract is available in liquid or powder form. Botanical Innovations grape seed extract is 50,000-60,000mg/L or OCP’s (oligomeric proanthocyandins) 400-500mg.

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Nutraceutical Ingredients

AUSTRALIAN GRAPES WINE, SEEDS, SKINS: EXTRACTS, POWDERS, OILS

 

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CREATE, INNOVATE, DIFFERENTIATE YOUR PRODUCT RANGE WITH AUSTRALIAN 100% GRAPE OILS, EXTRACTS, POWDERS. 

Botanical Innovations has created a new and exciting range of Red and White Grape Seeds Extracts, Grape Skins Extracts, Cold Pressed Oils, Fermented Extracts, Wine Extracts, Wine Powders and Fibre Powders.

Extracts

Red Grape Seed Extract
White Grape Seed Extract
Grape Seed Extract
White Grape Skin Extract
Red Grape Skin Extract
Red Wine Extract Powder
White Wine Extract Powder

Fermented Extracts

Fermented Red Grape Seed Extract
Fermented White Grape Seed Extract
Fermented Red Grape Skin Extract
Fermented White Grape Skin Extract
Fermented Grape Extract

Oils

Cold Pressed Grape Seed Oil

Wine Powders

Red Wine Powder (Shiraz)
Red Wine Powder (Cabinet Sauvignon)
Tawny Port Powder
Sparking Brut Powder Chardonnay Powder
Sauvignon Blanc Powder

Fibre Powders

White Grape Fibre Powder
Red Grape Fibre Powder

Download Load Grape Product List

AUSTRALIAN GRAPE OILS, WINES, EXTRACTS AND POWDERS